Braced Cuts (Excavation Support Systems)

Table of contents

Braced cuts are temporary excavations supported by a system of sheeting, wales, and struts to prevent sidewall collapse during deep excavation.

A braced cut consists of:

  • Vertical sheeting (sheet piles, soldier piles + lagging, contiguous piles) — retains soil between supports
  • Wales (waling beams) — horizontal beams transferring load from sheeting to struts
  • Struts — compression members resisting lateral earth pressure
    ┌───┐       ┌───┐       ┌───┐     Ground surface
    │   │ Strut │   │ Strut │   │
    │   ├───────┤   ├───────┤   │
    │   │ Wales │   │ Wales │   │
    │   ├───────┤   ├───────┤   │
    │   │ Strut │   │ Strut │   │
    │   ├───────┤   ├───────┤   │
    │   │ Wales │   │ Wales │   │
    │   ├───────┤   ├───────┤   │
    │   │ Strut │   │ Strut │   │
    └───┴───────┴───┴───────┴───┘
         Excavation bottom

Construction Sequence and Load Development

Braced cuts are constructed incrementally:

Step Activity Load State
1 Install sheeting (driven or drilled) Zero lateral load initially
2 Excavate to ~1 m below first strut level Wall deflects inward
3 Install wales and struts at first level Restrain wall movement
4 Continue excavation to next strut level Wall deflects between struts
5 Install next level of wales + struts Additional restraint
6 Repeat to final excavation depth Full support system active

Key difference from retaining walls: The strut loads are not equal to the theoretical active Rankine pressure because the wall is restrained from moving freely. This creates an apparent earth pressure distribution.

Apparent Earth Pressure Diagrams

Since the wall cannot move freely (as for a cantilever wall), the earth pressure distribution is modified. Terzaghi and Peck (1967) developed apparent earth pressure envelopes based on field measurements.

Sands

For excavations in sand:

$$ p_a = 0.65K_a\gamma H $$

Where $K_a$ = Rankine active coefficient and $H$ = total excavation depth.

Distribution (rectangular):

   0 │
     │◄──── p_a = 0.65K_aγH
     │
  H  │
     │▼ Total load = 0.65K_aγH²

Soft to Medium Clays

For $\gamma H / s_u \leq 4$:

$$ p_a = K_a\gamma H \quad \text{to} \quad 0.3\gamma H $$

Use the larger value. Typically:

$$ p_a = \gamma H - 4s_u $$

Where $s_u$ = undrained shear strength.

Distribution (trapezoidal):

   0.25H │◄── p_a
         │
         │
   0.75H │◄── p_a
         │▼ Total = p_a × 0.75H

Stiff Clays

For $\gamma H / s_u > 4$:

$$ p_a = 0.2\gamma H \quad \text{to} \quad 0.4\gamma H $$

Typically, use the Peck (1969) envelope:

Depth Range Apparent Pressure
Top 0.25H 0.2$\gamma$H to 0.4$\gamma$H
Middle 0.5H $\gamma$H - 4$s_u$ (min 0.2$\gamma$H)
Bottom 0.25H 0.2$\gamma$H to 0.4$\gamma$H

Summary of Apparent Earth Pressures

Soil Type Apparent Pressure $p_a$ Shape
Sand $0.65K_a\gamma H$ Uniform rectangle
Soft-medium clay ($\gamma H/s_u \leq 4$) $\gamma H - 4s_u$ (min $0.3\gamma H$) Trapezoid
Stiff clay ($\gamma H/s_u > 4$) $0.2\gamma H$ to $0.4\gamma H$ Trapezoid
Layered soils Weighted average or separate layers Segmented

Strut Load Calculation

Tributary Area Method

Step-by-step procedure:

  1. Determine apparent pressure diagram using Terzaghi-Peck envelopes
  2. Divide pressure into tributary areas for each strut level
  3. Calculate strut load as the sum of pressure over half the distance to adjacent struts

For a braced cut with struts at depths $h_1, h_2, ..., h_n$:

$$ P_i = p_a \times \left(\frac{h_{i} - h_{i-1}}{2} + \frac{h_{i+1} - h_i}{2}\right) \times s $$

Where $s$ = horizontal strut spacing.

Example: 10 m deep excavation in sand, 3 strut levels

Strut Depth (m) Tributary Height (m) $p_a$ (kPa) $P_i$ (kN/m)
S1 1.5 2.25 42 95
S2 4.5 3.00 42 126
S3 7.5 2.75 42 116

Equivalent Beam Method

For more rigorous analysis:

  • The sheeting is modelled as a continuous beam with supports at strut levels
  • Soil pressure is the applied load
  • Strut reactions are computed from beam analysis
  • This method accounts for the relative stiffness between soil and wall

Design of Braced Cut Components

Sheeting Design

Type Depth Range Typical Spacing
Sheet piles < 20 m Continuous
Soldier piles + lagging < 15 m 1.5–3.0 m
Contiguous piles < 30 m 300–600 mm gap
Secant piles < 30 m Overlapping
Diaphragm wall < 40 m+ Continuous

Moment in sheeting (between supports):

$$ M_{max} = \frac{p_a s_{spacing}^2}{10} \quad \text{(approximately)} $$

Where $s_{spacing}$ = soldier pile spacing (for soldier pile + lagging systems).

Wales (Waling Beams)

  • Continuous horizontal beams spanning between strut locations
  • Designed as continuous beams under uniform load $p_a$

Maximum moment (assume continuous beam):

$$ M_{wale} = \frac{(p_a \times h_t)s^2}{10} $$

Where $h_t$ = tributary height for the wale.

Shear force: $V = 0.5 \times (p_a \times h_t) \times s$

Struts

  • Compression members subject to axial load from wales
  • Buckling must be checked (typically in both planes)

Axial load per strut: $P_{strut} = p_a \times h_t \times s$

Buckling check (Euler):

$$ P_{cr} = \frac{\pi^2 EI}{(KL)^2} \geq FS \times P_{strut} $$

Where $K$ = effective length factor (1.0 for pinned ends, 0.65 for fixed ends).

Factor of safety for struts: FS = 1.5–2.0

Basal Heave Stability

Bottom heave occurs when the weight of soil outside the excavation causes the base to fail upward:

Factor of Safety Against Basal Heave

For clays ($\phi = 0$):

$$ FS = \frac{s_u N_c}{\gamma H + q} $$

Where:

  • $N_c$ = bearing capacity factor (typically $N_c = 5.14$ for deep excavations)
  • $q$ = surcharge adjacent to excavation

Terzaghi's bearing capacity approach:

$$ FS = \frac{N_c s_u}{(\gamma H + q) - \frac{s_u H}{B'}} $$

Where $B'$ = half-width of excavation.

Critical Conditions

FS Risk Action
> 1.5 Low Standard support sufficient
1.2–1.5 Moderate Consider deeper embedment or ground improvement
< 1.2 High Must install deeper wall or improve base

Improvement Methods

Method Application Effectiveness
Increase wall embedment All soils High
Jet grout base plug Soft clays Very high
Deep soil mixing Soft clays High
Ground freezing All soils (temporary) Very high
Underwater excavation + tremie seal Deep below water table High
Internal bracing at base Small excavations Moderate

Bottom Heave Calculation

For Wide Excavations ($B > H$)

The critical failure surface is a slip circle from the base of the wall to the excavation bottom:

$$ FS = \frac{s_u(\theta + \pi/2)}{\gamma(H + d) + q} $$

Where $\theta$ = angle of failure arc (radians).

For Narrow Excavations ($B < H$)

The width of the excavation limits the failure mechanism:

$$ FS = \frac{2s_u(H + d)}{(\gamma H + q)B} $$

Dewatering and Groundwater Control

Methods

Method Soil Type Drawdown
Sumps + pumps Coarse soils Limited
Wellpoints Sands, silty sands 4–5 m per stage
Deep wells Sand, gravel Unlimited with submersible pumps
Eductor system Fine sands, silts 8–10 m
Vacuum dewatering Silts, low permeability 4–6 m
Cut-off wall (slurry wall, secant piles) All soils Eliminates inflow

Flow Rate Estimation

For a fully penetrating cut-off, rectangular excavation:

$$ Q = k \times L \times D \times i $$

Where $L$ = perimeter length, $D$ = depth below water table, $i$ = hydraulic gradient, $k$ = permeability.

Heave failure due to water pressure (piping):

$$ FS = \frac{\gamma'}{\gamma_w i} \geq 2.0 $$

Where $i$ is the exit gradient at the excavation base.


Influence on Adjacent Structures

Braced excavation causes ground movements:

Movement Type Magnitude Cause
Lateral wall deflection 0.1–0.5% of H Soil removal, stress relief
Ground surface settlement 0.1–1.0% of H Wall deflection, consolidation
Basal heave 0.1–0.3% of H Unloading

Settlement Prediction (Peck, 1969)

Soil Type Settlement Profile Maximum Settlement
Sand Concave, extends to 2H from wall 0.5–1.0% of H (stiff walls)
Soft-medium clay Concave, extends to 2-3H 1.0–2.0% of H
Stiff clay Convex, extends to 1-2H 0.5–1.5% of H

For stiff walls with careful installation: settlements can be limited to 0.1–0.3% of H.

Protective Measures

Measure Application
Underpinning Buildings within settlement zone
Compensation grouting Sensitive structures
Field monitoring All excavations near structures
Pre-excavation strengthening Weak adjacent structures
Staged excavation Control wall deflection

Monitoring Requirements

Parameter Instrument Frequency
Wall deflection Inclinometer Daily-weekly
Ground settlement Survey points Daily-weekly
Strut loads Strain gauges / load cells Weekly
Water level Standpipes / piezometers Weekly
Adjacent building settlement Building monitoring points Weekly
Lateral wall movement Survey prism Daily

Action limits:

Alert Level Deflection Action
Green < 0.2% of H Routine monitoring
Amber 0.2–0.4% of H Increase monitoring frequency
Red > 0.4% of H Stop work, evaluate, install additional support

Australian Standards and Guidelines

Standard Title Application
AS 4678 Earth Retaining Structures Design of temporary excavation support
AS 3798 Guidelines on Earthworks Excavation and fill near cuts
AS/NZS 1170.0 Structural Design Actions Surcharge loads adjacent to excavation
TfNSW QA B80 Earth Retaining Structures NSW Roads — temporary works
Safe Work Australia Excavation Work Code of Practice Safety requirements
AS 2159 Piling Contiguous/secant pile walls

Worked Example

Given: 8 m deep excavation, 12 m wide, in sand ($\gamma = 18$ kN/m³, $\phi' = 32°$). 3 strut levels at 1.5 m, 4.0 m, and 6.5 m depth. No water table. $FS = 1.5$. Horizontal strut spacing = 4.0 m.

Step 1 — Apparent pressure:

$K_a = \tan^2(45 - 32/2) = \tan^2(29°) = 0.31$ $p_a = 0.65 \times 0.31 \times 18 \times 8 = 29.0$ kPa

Step 2 — Strut loads (tributary method):

Level Depth Trib. Height P (kN/m) P × 4m = Strut Load
S1 1.5 (1.5+1.25) = 2.75 80 320 kN
S2 4.0 (1.25+1.25) = 2.50 73 292 kN
S3 6.5 (1.25+1.5) = 2.75 80 320 kN

Step 3 — Strut section design (S1):

Design load = 320 kN × 1.5 (FS) = 480 kN

Select steel section (e.g., 200 UC with $P_{cr} > 480$ kN for the unsupported length)