California Bearing Ratio (CBR) Testing

Table of contents

The California Bearing Ratio (CBR) test is a penetration test used to evaluate the bearing strength of subgrade soils and base materials for road and pavement design. In Australia, CBR testing is conducted in accordance with AS 1289.6.1.1 and is a fundamental input to pavement thickness design using the Austroads pavement design method.

What Is CBR Testing?

CBR testing measures the resistance of a soil or pavement material to penetration by a standard plunger under controlled conditions. The result is expressed as a CBR value — a percentage comparing the material's resistance to that of a standard crushed rock.

CBR Value Scale

CBR Value Material Quality Typical Use
> 80% Excellent High-quality base course
40–80% Good Sub-base material
15–40% Fair Working platforms, low-grade sub-base
5–15% Poor Subgrade, requires thicker pavement
2–5% Very poor Weak subgrade, needs stabilisation or capping layer
< 2% Extremely poor Unsuitable as subgrade without treatment

Laboratory CBR Test (AS 1289.6.1.1)

Specimen Preparation

  • Soil is compacted into a CBR mould at a specified moisture content and density
  • Three specimens are typically prepared at different moisture contents or compaction levels
  • A surcharge weight is placed on top to simulate overburden pressure
  • Specimens may be soaked for 4 days to simulate worst-case moisture conditions (soaked CBR) or tested unsoaked

Testing Procedure

  1. The mould is placed in the CBR testing machine
  2. A standard plunger (49.6 mm diameter) is driven into the soil at a rate of 1 mm/min
  3. Penetration force is recorded at specified intervals (0.5, 1.0, 1.5, 2.0, 2.5, 3.0, 4.0, 5.0, 7.5, 10.0, 12.5 mm)
  4. Force readings are plotted against penetration

Calculation

$$ \text{CBR} = \frac{\text{Test Load at 2.5 mm or 5.0 mm}}{\text{Standard Load}} \times 100 $$
Penetration Standard Load (MPa)
2.5 mm 6.9
5.0 mm 10.3

The higher CBR value at 2.5 mm or 5.0 mm penetration is reported.

Field CBR Testing

Field CBR testing can be performed using a DCP (Dynamic Cone Penetrometer) or in-situ CBR test, allowing correlation with laboratory CBR values without the need for sample transport and lab testing.

DCP-CBR Correlation

The DCP penetration rate (mm per blow) is empirically correlated to CBR:

$$ CBR = \frac{292}{(DPI)^{1.12}} $$

Where DPI = Dynamic Penetration Index (mm per blow).

Factors Affecting CBR Values

Factor Effect on CBR
Moisture content Higher moisture → lower CBR (especially for clays)
Compaction density Higher density → higher CBR
Soil type Granular soils → higher CBR; clays → lower CBR
Soaking Soaked CBR is lower than unsoaked (worst-case design)
Surcharge Higher surcharge → slightly higher CBR

CBR in Pavement Design

CBR is the primary input for Austroads pavement design — the standard pavement design method used across Australia for roads, highways, and airport pavements.

Design CBR Selection

The design CBR is typically selected as the 80th percentile or 85th percentile of all test results, ensuring a conservative design for the majority of the pavement length.

Typical Design CBR Values

Subgrade Type Design CBR
High-quality granular subgrade 15–20%
Sandy subgrade 8–15%
Silty subgrade 5–8%
Clay subgrade 2–5%
Very soft clay (stabilised) < 2%

Australian Standards

Standard Title
AS 1289.6.1.1 Determination of the California Bearing Ratio of a soil — Standard laboratory method
AS 1289.6.1.2 Determination of the California Bearing Ratio of a soil — Standard field method
Austroads Guide to Pavement Technology Pavement design methodology incorporating CBR
AGPT04A Pavement structural design

Frequently Asked Questions

How many CBR tests are needed?

For a typical road project, 1 CBR test per 500–1000 m² or per distinct soil type encountered is common. Larger projects require more tests.

What is the difference between soaked and unsoaked CBR?

Soaked CBR simulates worst-case moisture conditions (water table rise, rainfall infiltration). Soaked values are used for design in areas with high rainfall or high water tables. Unsoaked values reflect in-situ conditions at the time of testing.

Can CBR be estimated visually?

No. CBR must be determined by laboratory or field testing. Visual estimates are unreliable and should never substitute actual testing.

What CBR value is needed for pavement subgrade?

Typically a Design CBR of at least 3% for light traffic roads, and 5% or higher for heavy traffic / highway applications. Lower CBR values require a capping layer or ground improvement.